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SUCCESS STORIES |
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AFTRAC Limited Nigeria has undertaken and successfully completed jobs for various clients since 2001. Notable amongst our clients are, The Shell Petroleum Development Company (SPDC), Elf Petroleum Nigeria Limited (TOTAL) and Addax Petroleum Development Nigeria Limited (APDNL). We were first deployed to Etelebou fields (SPDC East) in March 2001 for extensive field trials. Since then we have grown in leaps and bounds and have become a house hold name in the oil and gas industry when it comes to sand detection / monitoring using acoustic sand detectors. Below are highlights of some jobs which added value to our customers.
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SPDC East records over 1300 BOPD net oil gain |
On the 14th of September, 2001 , Aftrac limited was contracted by SPDC (EAST) to carry out an equipment trial on wells at Soku field with twin objectives of optimizing well production and identifying sand producers. The needed results were all achieved with a fair amount of success. A net oil gain of over 1300 BOPD was achieved on Well SOKU 48L by increasing choke after ClampOn result showed that the well has a better sand-free limit than earlier advised from previous conventional sampling result.
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100MMSCF/day of Gas added to production |
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In March 2005, at Bonny Natural Gas (BNAG), Aftrac limited was again mobilized to monitor and detect sand production during well clean up and testing. The results of the process optimized production, increasing it by over 100 MMSCF/day from four different gas wells using sand rates and quantification from an improved calibration procedure.
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Acoustic Sand Detector proves to be better than conventional sampling method |
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On the 29th of March 2002 , Aftrac limited was mobilized to the NUN River field (SPDC EAST) with sole objectives of improving sensor calibration and establishing direct correlations between the acoustic sand detection and the conventional sampling methods.After some days of study, the results were outstanding. Not only was a direct correlation achieved between the two methods, the acoustic detection method was found to be a more efficient method of sand detection and quantification.
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Major Sand Producer identified |
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In October 2002, at SPDC EA DP-A (EAST), Aftrac limited was contracted to identify and quantify sand from sand producing wells during well clean up after completion had been carried out on these wells. The process confirmed the existence of a major sand producing well (EA-35) which has not been a regular flowing string due to its sand problem.
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A stand-alone Sand Management Strategy |
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In February 2003, AFTRAC limited was contracted to monitor and quantify sand produced from two platforms, DP-A and DP-B for a period lasting 10 months and 3 months respectively. This was done during the initial production life of the wells, thereby creating a sand history for these wells. The Clamp On acoustic tool was the only sand management tool on site. At the end of these exercise in which a total of 15 wells were constantly monitored an early sand history of the wells were obtained. Production was maintained at MER rates with ClampOn verifying that sand production was minimal thus establishing at that point in time that these wells have an appreciable high sand-free limits for optimal production rates.
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Hydrocarbon Production optimized during Well Clean Up and Testing |
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In May 2003, at the Estuary field (SPDC WEST), Aftrac limited was called upon to monitor sand/particle production during well clean up of some wells. Results showed and confirmed that the Clamp On acoustic sand detector was more reliable than conventional sampling methods.
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Only Sand Monitoring Solution for Gas Wells |
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Since January 2004, ClampOn portable units have been deployed for Well Clean up and Testing operations for Gas wells in SPDC in the following fields: SOKU – 9 wells, BNAG – 4 wells, Utorogu – 4 wells, Assa-North – 1 well, two formations, Kolo-creek – 1 well and Zarama – 1 well. This brings the total to 20 Gas wells so far for SPDC.
There are seven permanently installed sensors on BNAG facilities, and the contract to have several sensors permanently mounted at ALAKIRI Gas well facility is already in progress.
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ClampOn verify efficiency of Self-Cleanup exercise with Oil gains |
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In April 2005, at Ebughu field, Aftrac was contracted by Addax to detect and identify sand producing wells; optimize production; verify the efficiency of a self-clean up program for Well Ebughu 8HT associated with an episodic sand burst (responsible for the skin effect at the well bore) by carrying out an increasing choke changing sequence. At the end of the entire exercise a net oil of 521 BOPD (218%) was gained on Well Egbuhu 8HT after a sand outburst measuring an average of 5.71lb/mbbl and a peak of 324.76lb/mbbl was affirmed using ClampOn DSP particle monitor.
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Produced Well at maximum allowable limit |
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In march 2006, at Okwori field, Addax contracted Aftrac to help establish a maximum sand free production rate for well OK 8, train selected Addax personnel and use the tool as a sand management strategy to co-produce oil and sand to maximum allowable limit ensuring formation stabilization. Just as in the previous case, some barrels of oil were also gained.
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Early detection of Sand Production and identifying Major Sand Producers |
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In December 2005, at OML 100/102 FIELDS, Total contracted Aftrac to monitor sand production during normal well production. IME 07, IME 10 and IME 04 wells were all identified as major sand producers and were all later shut in due to excessive sand production in test separator. In August 2006, at same OML 100 field, Aftrac, using a Clamp On sand injector system identified major sand producing wells and established allowable/free sand producing rates.
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Stand alone Sand Management Device for Amenam-Kpono |
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Elf Petroleum Nigeria Limited (TOTAL) procured 5 portable units and 3 permanently installed units of ClampOn DSP particle monitors for their sand management plan for Amenam-Kpono (OML 99) field / facilities. With the wells completed on consolidated sandstone without any downhole sand control mechanism in place, ClampOn DSP particle monitor has been deployed since December 2003 to identify sand producers and quantify sand produced; monitor producing strings during well testing on different choke openings thereby creating a historic sand data; establish maximum sand free limits during MER test. Following the success of the portable units in use an additional 3-unit kit of permanently installed acoustic sand probes equipment have been procured for AMP1 and AMP2 platforms and the installation is currently ongoing.
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